How to install and align the girth gear and pinion prmdrive Jan 14, 2020 Installation and alignment between girth gear and pinion of ball mill /

Grinding Mill FOUNDATION. Adequate foundations for any heavy equipment, and in particular Marcy grinding mills, are extremely important to assure proper operation of that equipment. Any slight settling of foundations will cause bearing and gear misalignment, resulting in excessive wear and higher maintenance costs.

Ball Vibration Cement - Henan Mining Machinery Co. BALL MILL GEARBOX PROBLEM Vibration . BALL MILL DRIVES LOADED OVERALL VIBRATION SEPTEMBER 1A 1B Above is a plot of the overall vibration levels at both the 1A 1B ball mills when loaded Note how levels at 1A ball mill are higher than that at 1B ball mill for nearly every measurement.

Girth gears for critical applications 02 03 Girth gears are used in a number of the world's critical industries, including mining, cement and minerals. Usually fitted to the outside of horizontal mills, rotary mills and kilns, girth gears provide the system's primary rotational drive and as such need to be robust, efficient and built to ...

Global's third party mill, kiln & girth gear risk assessments are focused on avoiding catastrophic failures; providing risk improvement solutions, improved reliability, reduced maintenance costs, increased asset availability, and enhanced safety. Global's process provides a concise insight for the maintenance team and insurance industry on the level of exposure …

Raw material travel through precalciners before entering a rotating horizontal cement kiln. CMD offers a range of mechanical power transmission systems for driving cement kilns. Conventional drive systems which include ring gears, pinions with pillow blocks, main gear reducers up to 2000kW, couplings and auxiliary drives.

Process Description Cement grinding station can make full use of Industrial waste such as the slag, fly ash, furnace slag and coal gangue around the city, so it is an environmental protection industry. CHAENG cement grinding equipment is featured with relatively simple process, easy operation, less investment in process equipment, energy saving, and environmental protection.

The plant has a Portland-type cement milling process, possible through an Allis Chalmer Ball Mill composed of two chambers 3.35 m in diameter and 9.75 m in length with an 80 Ton/h capacity. The existing girth gear, manufactured by Falk had been used prior to being installed at the Cementos Santo Domingo plant, wear was present as a result of ...

By delivering the lateral gear drive together with the girth gear, we ensure that both components match perfectly. Our girth gears have a key role in meeting the highest power demands in vertical rollers mills. The MAX Drive powers vertical roller mills up to 15,000 kW with two spur gear drive units that mesh with the girth gear under the mill ...

Align Ball Mill Pinion Gears Vetura Mining machine. Ball Mill Pinion Alignment Sugar Smith Cakes May 10 2017 align ball mill pinion gears as a leading global manufacturer of crushing grinding and mining equipments we offer advanced reasonable solutions for any size get price cement mill alignment 10 may 2017 cr4 thread ball mill girth gear and pinion with all due …

girth gear space is drained to a tank of the girth gear's lubricating system and the oil from the separated inner space of the gearbox is drained to the second lubricating unit. Each circuit can use a different oil grade: the gearbox using VG 320 and the girth gear using VG 460, for example. The separated lubrica-tion system allows cement ...

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Keeping an eye on the gears 10 November 2020, Published under Cement News One of the greatest mechanical challenges in rotary kiln maintenance today is maintaining the efficient operation of girth gear and pinion meshing. Misalignment during production creates uneven and unstable stress concentration on the teeth, resulting in component damage.

Ball mill hollow shaft is a key member of cement machinery, is a special type of steel castings, its whole weight is mainly played supporting, ligation of the cylinder, and is the material out of the channel, while working to bear the main shaft diameter the bending force, the cylinder is subjected to shear forces.

Ball Mill Girth Gear And Rotary Kiln Girth Gear With. Cement mill girth gear and ball mill girth gear with materials 42crmo steel for cement plant material steel 42crmo17crnimo6 application rotary kiln and ball mill diameter min 100 mm to16000 mm girth gear weight max 120 mt single piece big module girth gears and spur gear for ball mill and rotary kiln product name rotating …

The girth gear driving pinion ends up getting aligned to the reduc-er, causing a misalignment issue between the girth gear teeth and the driving pinion teeth (Fig. 1). – Proper alignment should consist of: axial and radial alignment of the girth gear to the center line of kiln/mill; center line of the driving pinion is aligned to the center line

The Wotan cement factory in Üxheim-Ahütte in the Eifel region of Germany had ordered a replacement girth gear made of cast steel G34CrMo4 and a replacement pinion made of forged 42CrMo4 from an Eastern European supplier for their cement mill no. 2 (diameter 3.2 m, drive power 1600 kW).

Rotary Kilns. STOTZ Gears is a leading manufacturer of highly engineered custom rotary kilns for processing solids. Our high temperature kilns have earned a reputation for their durability, efficiency and longevity. Features: size upto 8 meter diameter x 80 meter long. Capacity*: 50 TPH – 1000 TPH *maximum capacity is dependent on process variables unique to each application.

VIBRATION STUDIES OF CEMENT MILL Steps for vibration measurements Impact test was carried out at selected locations on the torsion bar to know its natural ... In this case pinion has 30 teeth and Girth gear has 210 teeth o Then as per calculations o Pinion 30 = 1 x 2 x 3 x 5, GG 210 = 1 x 2 x 3 x 5 x 7

The combined motor to gearbox and gearbox to mill drive pinion misalignments resulted in a loss of end float within the gearbox, trapping the intermediate shaft gear. The 10.3-degree C temperature difference across the mill drive pinion gear was also considered excessive and indicative of severe pinion to girth gear misalignment.

The gear wheel also is named girth gear. It is the key part of ball mill, rotary kiln and other equipment. The rotary kiln girth gear is the most key part in the drive device.Its installation quality will directly influence the stability of drving device used in the rotary kiln, rotary kiln operation stability, kiln inner liners application lifetime and rotary kiln operation rate.

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Stop action photographs girth gear photographs are an excellent predictive maintenance task that every site can employ without shutting down critical mills, kilns, or dryers. When taken at regular weekly intervals, changes in mill set operation and condition can quickly be identified. What failure modes can I detect with this method? Misalignment Wear …

Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a work piece. This may be done varying direction on one or several axes cutter head speed and pressure. Milling covers a wide variety of different operations and machines on scales from small individual parts to large heavy-duty gang milling ...

Gear cutting of a split girth gear for a cement mill having an input power of 2200 HP 5. Separate mill A: Damage to mill cylinder, neck or stub endanger girth gear and pinion. Repairs entail extra work for girth gear dismantling. B : Damage to mill cylinder cannot endanger gear teeth. Mill repairs do not entail gear dismantling. KAANU FAC TU RE 6.

Gears (girth gear and pinions - double drive) are new and from other manufacturer. Compared with the previous gears on this mill, new gears have a larger modulus and different number of the teeth but with the similar gearmesh - now …

Cement Mill Gear is the key component to support the Cement Mill . based on continuous efforts on process optimization,rich manufacturing experience and German process production line, Hanwei Machinery is able to offer high quality cast steel girth gears according to …

BALL MILL ALIGNMENT. Ball mills are rotary equipment with relatively high speed of operation commonly used at industry. In fact, due to this higher speed of rotation all the components: pinions, gears, main and auxiliary drives has to be set in a very precise way.

Mill Girth Gear High Vibration Problem Case Study. A case study has been conducted on the wear problem of a set of large helical gears of a ball mill used for cement production at the shiraz cement plant the ball mill has a nominal capacity of 80 t h −1 the overall diameter and length are respectively 4000 mm and 12990 mm the total weight of the ball mill when fully charged is …

PROCESS DIAGNOSTIC STUDIES FOR CEMENT MILL OPTIMISATION CASE STUDY V.K. Batra*, D. Bhaskara Rao** and Raju Goyal*** Holtec Consulting Private Ltd., New Delhi ABSTRACT Grinding technology has been continuously improving with numerous innovations with a view to improve productivity and reduce power consumption.

Dutch cement producer Orcem implements HD technologies to monitor the mechanical condition of a ball mill, which is a critical part of the milling process in cement manufacturing. In many cases, the entire process can be severely limited or completely stopped if the ball mill ceases to operate. Close observation of mill equipment condition is ...

Each day, the 15-meter-long machines grind up to 5000 metric tons of clinker – the result is ready-to-use Portland cement. In each mill, two pinions and gear units transfer the force from two 2250-kilowatt asynchronous motors to a girth gear that is …