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Energy Consumption in Mining Comminution. As particle size decreases, grinding media size also has to decrease for efficient grinding to take place As grinding media size decreases, its velocity has to increase in order to generate sufficient energy for particle breakage Mill efficiency, kW/m3, is dictated by the type and size of media used.

In ball mills, energy savings vary from 10 per cent to 40 per cent compared to 25 mm media. A regrind ball mill with a mix of small grinding media can be as energy effi cient as an Isa Mill charged with 2.5 and 3.5 mm beads. In vertical stirred mills, energy savings vary from 30 per cent to 60 per cent.

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