Grinding Mill Design for the Tenke Project John Starkey1, Principal Consulting Engineer ... but for grinding calculations where the ore is in continuous contact with water, the pycnometer, ASTM D 854 and Dawson methods are more relevant. ... the Rod Mill Wi is probably irrelevant in determining required power for the SAG mill.

parameters used by the AG/SAG mill model in JKSimMet which permits prediction of the product size distribution and the power draw of the AG/SAG mill for a given feed size distribution and feed rate. In . 0 10 20 30 40 50 60 70 80 90 100 0 0.5 1 1.5 2 2.5 3 3.5 4 t10 (%) Ecs (kWh/t) Weighted Fit 63 x 53 45 x 37.5 31.5 x 26.5 22.4 x 19 16 x 13.2

Sag-tension Calculations A Tutorial Developed for the IEEE TP&C Line Design Subcommittee . × Close Log In. Log in with Facebook Log in with Google. or. Email. Password. Remember me on this computer. or reset password. Enter the email address you signed up with and we'll email you a reset link. ...

SAG mill design CDM Consulting used to test Rocky DEM power draw Empirical Model Rocky DEM Model Figure 1 - Morrell C-model for mill power draw Rocky calculations for power draw were shown to accurately replicate Morrell's C-model for power draw, an increasingly critical component in mill design validation

SAGMILLING .:. tools. Mill Critical Speed Calculation. Estimates the critical speed of a grinding mill of a given diameter given the mill inside diameter and liner thickness. If given a measured mill rotation (RPM), then the mill`s fraction …

power sed sag mill design calculations. power sed sag mill design calculations O I SKARIN N O TIKHONOV CALCULATION OF THE CALCULATION OF THE REQUIRED SEMIAUTOGENOUS MILL POWER BASED ON THE BOND WORK INDEXES O I SKARIN,, the existing techniques of sizing SAG mill power, Bond work indexes and their applicability to …

Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size. Considering a typical mining operation processes 10,000 to 100,000 ...

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

8-3 Centrifugal force outward Fc mp& 2 Dm 2 (8.1) & is the angular velocity, mp is the mass of any particle (media or charge) in the mill and Dm is the diameter of the mill inside the liners. Gravitational force Fg mpg (8.2) The particle will remain …

sag mill design calculations. AG - Autogenous SAG Semi-Autogenous Mill Design . 17/4/2018 Obviously, the SAG mill is consuming more and the ball mill less power than was predicted by the empirical method, but the overall total is 99.5% SAG Mill Grinding Circuit Design - 911metallurgist,6/6/2016 Based on experience, mill-liner designs have moved ...

Sagmilling is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are …

Mill Power required at pinionshaft = (240 x 16.5 x 1.025) ÷ 0.746 = 5440 Hp Speed reducer efficiency: 98% 5440 Hp ÷ 0.98 = 5550 HP (required …

DESIGN SAG MILL PRODUCTION WHEN YOU NEED IT MOST: IN DAY 1 AND YEAR 1 by J.H. Starkey, Michel Brissette, Kingsley Larbi and Dave Meadows. Presented at Procemin 2013 in Santiago, Chile, October 2013. 24. SAGDESIGN – USING OPEN TECHNOLOGY FOR MILL DESIGN AND PERFORMANCE ASSESSMENTS by J.H. Starkey …

Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).

This video shows how to calculate Volume of a SAG Mill using GEOMAGIC DESIGN X in under 6 minutes from start to finish.Alignment: Local Based on Pick Point &...

calculations by the user. If the mill has cone ends the model automatically calculates the volume of the ... Ball Mill AG/SAG Mill min max min max DESIGN DATA diameter inside shell (m) 0.9 7.9 1.8 12.2 ... power draw of an AG/SAG mill to drop can be gauged by switching the discharge mechanism choice in

Figures 8 and 9 on the right show results from a gold plant's SAG mill achieved with MillStar's Segregated Ore Feed Controller combined with the Power Optimiser: • The standard deviation of the mill feed control is greatly reduced. • The cyclone feed …

SINGLE STAGE SAG/AG MILLING DESIGN - Orway. 4 High ball charge SAG mill or ROM Ball mill (15 to 25% ball charge) Low competency ore Hidden Valley, Nzema, Sepon, UG2 ores (South Africa), Yanacocha 5 Low ball charge, high speed SAG mill (4% ball charge, 90% Nc) A cross between AG and SAG for average competency, abrasive ores.

MDT Road Design Manual Appendix K – Example Calculations 4. Prior to finalizing the crest curve length, we'll determine the needed length for the sag curve based on SSD: Calculate the minimum length for the sag curve using Equation 4.4-7:

SAG Mill Grinding Circuit Design - 911metallurgist. Jun 06, 2016 · These mills typically grind ROM ore in a single stage. A large example of such a mill was converted from a single-stage milling application to a semi autogenous ball-mill-crushing circuit, …

AG Autogenous amp SAG Semi Autogenous Mill Design Calculations. Apr 18 2018 Mill Sizing After laboratory and pilot plant testing confirm the feasibility of autogenous or semi autogenous grinding it can be used to establish . The Selection Design and Application of …

3.3 Ball Mill Design The ball mill designs also follow the Bond/Rowlings method with comparison with other methods. Again the method of use is the same 3.4 SAG/BM Combined design This is the combined model of the SAG and BM models. The difference is that a provision in the BM model allows for the fact that finished product is in the BM feed.

crushers to SAG circuits, on both greenfield and retrofit projects, to increase feed rate to the SAG mill. In other words, crushing plants, from primary to quaternary circuits, are here to stay. There are three main steps in designing a good crushing …

• SAG Mill Design Test (Starkey, 2006). There are reasonable correlations between all the tests' data that generally allow any or all of the data to be used to design a SAG mill based grinding circuit for 'typical' ores of a moderate competence range. Issues have arisen where the expected SAG mill specific energy is greater than 10 kWh/t.

Video 1: Mill Showing Surface Wear Modification Case scenario. Consider a large SAG mill with a diameter of 10.97 m, as shown in Figure 1a. The mill has a high-definition line design with alternating lines of high and low elevators (Figure 1b). The mill processes rocks from 200 mm to 300 mm, using 350 mm steel balls as the grinding medium.

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...

Traditionally, many engineers approached SAG circuit design as a division of the total power between the SAG circuit and ball-mill circuit, often at …

A rock breakage test has been developed that can help predict autogenous (AG) and semi-autogenous (SAG) mill performance in situations where only …

SAG mill can operate at a reasonable ef ciency if the fi nal fi ... The fi nal DB Consulting (DBC) AG/SAG SE calculation is based on an AG/SAG circuit without a pebble crusher. ... an ineffi ciency value in the region of 1.25 because the design 80 per cent passing value is not achieved. The ball mill usually

SAG MILL Availability (%) 92 Design throughput (t/h) 620 Circuit P80 (um) 75 Pebbles production rate (t/h) 186 Circulating Load excl. Pebbles (%) 275 Mill installed power (kW) 16,500

power based sag mill design calculations. power based sag mill design calculations. Ball Mill Design/Power Calculation The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp …

The Selection and Design of Mill Liners . Malcolm Powell*, Ian Smit#, ... Mines (WA) 36ft SAG mill the number of Outer Head Liners was reduced from 36 to 18 pieces and in doing so reduced the time to replace them by 9 hours at a cost downtime saving of about U$25,000 per hour. In this case the liners sections are 3.5 t each.